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2642 lines (2642 loc) · 61 KB
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{
"machine_name": "OpenROV 2.8 Underwater Drone",
"assembly_instructions": "1. Laser-cut the upper and lower acrylic frame as eight side rail strips plus four cross rails, keeping the central bay open for the vertical thruster and the three pressure vessels. 2. Bolt the four 100 mm aluminum standoffs between matching top and bottom rail corners, then add the visible rail bolts at the front and rear crossmembers. 3. Fit the black saddle blocks and clamp straps, then install the 100 mm outside-diameter electronics tube on the centerline with front and rear aluminum endcaps, O-ring bands and endcap screws. 4. Install the two 60 mm outside-diameter battery tubes outboard of the electronics tube, fit their four aluminum endcaps, and fasten the front and rear tube clamps to the top rails. 5. Assemble each rear horizontal thruster from a printed bracket, annular duct ring, motor capsule, propeller hub and two pitched blades, then bolt the port and starboard thrusters to the rear lower cross rail with diagonal struts. 6. Assemble the vertical heave thruster from its torus duct, motor pod, hub, two blades and four support struts, then suspend it in the open middle bay between the upper and lower cross rails. 7. Mount the camera tilt-servo bracket on the front top cross rail, install the servo axle, forward CMOS camera, glass lens, three LED bezels and three LED lamps. 8. Install the tether penetrator in the rear electronics endcap, clamp the printed strain-relief boot to the rear top cross rail, then route the rubber tether upward and aft. 9. Hang the steel trim ballast below the lower frame using the two threaded rods, leaving its lower face just above the ground plane and trimming mass until the vehicle is close to neutral buoyancy. 10. For this scene's X-ray inspection, place the BeagleBone Black, OpenROV cape, IMU board and all twelve C-cell battery cylinders in exploded stacks directly above their real pressure vessels; in the physical vehicle these components slide inside the sealed tubes.",
"metadata": {
"reference": "https://github.com/OpenROV/openrov-hardware",
"domain": "underwater-robotics",
"thumbnail_camera": [
0.6,
0.4,
0.6
],
"info": {
"japanese_name": "OpenROV 2.8 水中ドローン",
"english_name": "OpenROV 2.8 Open-Source Underwater ROV",
"summary": "Tether-operated DIY underwater ROV from the OpenROV community. Acrylic electronics + battery tubes, three brushless thrusters, forward camera + LEDs, ~100 m depth rating.",
"description": "OpenROV 2.8 is the last of the 'classic' OpenROV tethered ROVs — a citizen-science and maker-oriented underwater vehicle released as an open-hardware kit. The laser-cut acrylic twin-plate chassis carries a central watertight electronics tube (housing a BeagleBone Black + custom cape running the open OpenROV Cockpit software), two side-mounted battery tubes, and three brushless thrusters (two horizontal at the rear for surge/yaw, one vertical through the centerline for heave). A forward CMOS camera on a small tilt servo pairs with a high-output LED array for visibility in turbid water. The tether is a neutrally buoyant twisted-pair that carries Ethernet-over-powerline back to a topside router and laptop running the control UI. Nominal depth rating is around 100 m; runtime on internal C-cells is roughly 2–3 hours. The hardware and software are released under CC BY-NC-SA 4.0.",
"operator": "OpenROV community / Sofar Ocean builders and educators",
"contractor": "OpenROV (acquired into Sofar Ocean in 2018)",
"contract_date": "2014–2015 (v2.8 hardware release)",
"contract_value": "≈US$900 kit; ≈US$1,500 assembled",
"status": "Classic 2.x production ended; superseded by Trident. Open-hardware designs remain public.",
"facts": [
{
"label": "Overall footprint",
"value": "≈0.32 m long × 0.24 m wide × 0.15 m tall excluding tether and exploded inspection parts"
},
{
"label": "Depth rating",
"value": "≈100 m nominal operating depth for the sealed acrylic pressure vessels"
},
{
"label": "Plate spacing",
"value": "≈0.10 m between 6 mm laser-cut acrylic upper and lower rail planes"
},
{
"label": "Electronics tube",
"value": "≈0.10 m outside diameter × 0.22 m long acrylic pressure vessel on the centerline"
},
{
"label": "Battery tubes",
"value": "2 × ≈0.06 m outside diameter × 0.18 m long acrylic side pressure vessels at about ±0.095 m lateral offset"
},
{
"label": "Battery cells",
"value": "12 visible C-cell cylinders in the exploded view, arranged as six cells per side pack"
},
{
"label": "Thrusters",
"value": "3 × brushless thrusters: 2 horizontal rear units plus 1 vertical center heave unit"
},
{
"label": "Imaging",
"value": "Forward CMOS camera on tilt servo with 3 LED lamps and separate front lens"
},
{
"label": "Tether",
"value": "Neutrally buoyant twisted pair carrying Ethernet-over-powerline through a rear strain-relief boot"
},
{
"label": "Runtime",
"value": "Typical internal C-cell pack runtime about 2–3 hours"
}
],
"sources": [
{
"title": "OpenROV hardware repository (GitHub)",
"url": "https://github.com/OpenROV/openrov-hardware"
},
{
"title": "OpenROV 2.8 product & build reference",
"url": "https://www.openrov.com/products/openrov28/"
},
{
"title": "OpenROV project documentation archive",
"url": "https://openrov.dozuki.com/"
},
{
"title": "Sofar Ocean — successor platform (Trident)",
"url": "https://www.sofarocean.com/products/trident"
}
]
}
},
"parts": [
{
"id": "top_rail_port_outer",
"name": "Top Port Outer Acrylic Rail Strip",
"shape": "box",
"position": [
0,
0.2,
0.123
],
"size": [
0.3,
0.008,
0.014
],
"material": "glass display",
"role": "Outer laser-cut top port rail strip forming the visible open side of the upper acrylic chassis.",
"connections": [
"top_cross_front",
"top_cross_rear",
"standoff_fl",
"standoff_rl",
"battery_clamp_port_front",
"battery_clamp_port_rear"
]
},
{
"id": "top_rail_port_inner",
"name": "Top Port Inner Acrylic Rail Strip",
"shape": "box",
"position": [
0,
0.2,
0.093
],
"size": [
0.245,
0.008,
0.01
],
"material": "glass display",
"role": "Inner top port rail strip approximating the laser-cut opening beside the port battery tube.",
"connections": [
"top_cross_front",
"top_cross_rear",
"battery_clamp_port_front",
"battery_clamp_port_rear"
]
},
{
"id": "top_rail_stbd_outer",
"name": "Top Starboard Outer Acrylic Rail Strip",
"shape": "box",
"position": [
0,
0.2,
-0.123
],
"size": [
0.3,
0.008,
0.014
],
"material": "glass display",
"role": "Outer laser-cut top starboard rail strip forming the opposite visible side of the upper chassis.",
"connections": [
"top_cross_front",
"top_cross_rear",
"standoff_fr",
"standoff_rr",
"battery_clamp_stbd_front",
"battery_clamp_stbd_rear"
]
},
{
"id": "top_rail_stbd_inner",
"name": "Top Starboard Inner Acrylic Rail Strip",
"shape": "box",
"position": [
0,
0.2,
-0.093
],
"size": [
0.245,
0.008,
0.01
],
"material": "glass display",
"role": "Inner top starboard rail strip preserving a visible opening around the starboard battery tube.",
"connections": [
"top_cross_front",
"top_cross_rear",
"battery_clamp_stbd_front",
"battery_clamp_stbd_rear"
]
},
{
"id": "top_cross_front",
"name": "Top Front Acrylic Cross Rail",
"shape": "box",
"position": [
0.13,
0.2,
0
],
"size": [
0.035,
0.008,
0.255
],
"material": "glass display",
"role": "Front upper cross rail tying the side strips together and carrying the camera, LEDs and vertical-thruster struts.",
"connections": [
"top_rail_port_outer",
"top_rail_port_inner",
"top_rail_stbd_outer",
"top_rail_stbd_inner",
"camera_servo_bracket",
"led_port",
"led_center",
"led_stbd",
"vert_strut_upper_front"
]
},
{
"id": "top_cross_rear",
"name": "Top Rear Acrylic Cross Rail",
"shape": "box",
"position": [
-0.13,
0.2,
0
],
"size": [
0.035,
0.008,
0.255
],
"material": "glass display",
"role": "Rear upper cross rail completing the top frame and anchoring the tether strain relief.",
"connections": [
"top_rail_port_outer",
"top_rail_port_inner",
"top_rail_stbd_outer",
"top_rail_stbd_inner",
"tether_strain",
"vert_strut_upper_rear"
]
},
{
"id": "bottom_rail_port_outer",
"name": "Bottom Port Outer Acrylic Rail Strip",
"shape": "box",
"position": [
0,
0.1,
0.123
],
"size": [
0.3,
0.008,
0.014
],
"material": "glass display",
"role": "Outer lower port rail strip supporting the side vessel while leaving the bottom bay open.",
"connections": [
"bottom_cross_front",
"bottom_cross_rear",
"standoff_fl",
"standoff_rl",
"ballast_hanger_port"
]
},
{
"id": "bottom_rail_port_inner",
"name": "Bottom Port Inner Acrylic Rail Strip",
"shape": "box",
"position": [
0,
0.1,
0.093
],
"size": [
0.245,
0.008,
0.01
],
"material": "glass display",
"role": "Inner lower port rail strip showing the split laser-cut frame around the pressure vessels.",
"connections": [
"bottom_cross_front",
"bottom_cross_rear",
"e_saddle_front",
"e_saddle_rear"
]
},
{
"id": "bottom_rail_stbd_outer",
"name": "Bottom Starboard Outer Acrylic Rail Strip",
"shape": "box",
"position": [
0,
0.1,
-0.123
],
"size": [
0.3,
0.008,
0.014
],
"material": "glass display",
"role": "Outer lower starboard rail strip completing the lower open side of the chassis.",
"connections": [
"bottom_cross_front",
"bottom_cross_rear",
"standoff_fr",
"standoff_rr",
"ballast_hanger_stbd"
]
},
{
"id": "bottom_rail_stbd_inner",
"name": "Bottom Starboard Inner Acrylic Rail Strip",
"shape": "box",
"position": [
0,
0.1,
-0.093
],
"size": [
0.245,
0.008,
0.01
],
"material": "glass display",
"role": "Inner lower starboard rail strip exposing the center bay rather than covering it with a plate.",
"connections": [
"bottom_cross_front",
"bottom_cross_rear",
"e_saddle_front",
"e_saddle_rear"
]
},
{
"id": "bottom_cross_front",
"name": "Bottom Front Acrylic Cross Rail",
"shape": "box",
"position": [
0.13,
0.1,
0
],
"size": [
0.035,
0.008,
0.255
],
"material": "glass display",
"role": "Front lower cross rail fixing the lower side strips and taking the front vertical-thruster support load.",
"connections": [
"bottom_rail_port_outer",
"bottom_rail_port_inner",
"bottom_rail_stbd_outer",
"bottom_rail_stbd_inner",
"standoff_fl",
"standoff_fr",
"vert_strut_lower_front"
]
},
{
"id": "bottom_cross_rear",
"name": "Bottom Rear Acrylic Cross Rail",
"shape": "box",
"position": [
-0.13,
0.1,
0
],
"size": [
0.035,
0.008,
0.255
],
"material": "glass display",
"role": "Rear lower cross rail fixing the frame and bracing the two horizontal thruster mounts.",
"connections": [
"bottom_rail_port_outer",
"bottom_rail_port_inner",
"bottom_rail_stbd_outer",
"bottom_rail_stbd_inner",
"standoff_rl",
"standoff_rr",
"thruster_port_mount",
"thruster_stbd_mount",
"vert_strut_lower_rear"
]
},
{
"id": "standoff_fl",
"name": "Aluminum Standoff Front Port",
"shape": "cylinder",
"position": [
0.13,
0.15,
0.123
],
"size": [
0.006,
0.1
],
"material": "brushed steel",
"role": "Front port spacer post setting the 100 mm vertical separation between upper and lower acrylic rails.",
"connections": [
"top_rail_port_outer",
"bottom_rail_port_outer",
"bottom_cross_front"
]
},
{
"id": "standoff_fr",
"name": "Aluminum Standoff Front Starboard",
"shape": "cylinder",
"position": [
0.13,
0.15,
-0.123
],
"size": [
0.006,
0.1
],
"material": "brushed steel",
"role": "Front starboard spacer post keeping the frame planes parallel under tube-clamp loads.",
"connections": [
"top_rail_stbd_outer",
"bottom_rail_stbd_outer",
"bottom_cross_front"
]
},
{
"id": "standoff_rl",
"name": "Aluminum Standoff Rear Port",
"shape": "cylinder",
"position": [
-0.13,
0.15,
0.123
],
"size": [
0.006,
0.1
],
"material": "brushed steel",
"role": "Rear port spacer post bolting the top and bottom rail sets into a rigid corner.",
"connections": [
"top_rail_port_outer",
"bottom_rail_port_outer",
"bottom_cross_rear"
]
},
{
"id": "standoff_rr",
"name": "Aluminum Standoff Rear Starboard",
"shape": "cylinder",
"position": [
-0.13,
0.15,
-0.123
],
"size": [
0.006,
0.1
],
"material": "brushed steel",
"role": "Rear starboard spacer post completing the four-post chassis rectangle.",
"connections": [
"top_rail_stbd_outer",
"bottom_rail_stbd_outer",
"bottom_cross_rear"
]
},
{
"id": "rail_bolt_front_port",
"name": "Front Port Rail Bolt Head",
"shape": "cylinder",
"position": [
0.14,
0.207,
0.123
],
"size": [
0.005,
0.004
],
"material": "brushed steel",
"role": "Visible screw head clamping the top front cross rail to the port rail strip.",
"connections": [
"top_cross_front",
"top_rail_port_outer"
]
},
{
"id": "rail_bolt_front_stbd",
"name": "Front Starboard Rail Bolt Head",
"shape": "cylinder",
"position": [
0.14,
0.207,
-0.123
],
"size": [
0.005,
0.004
],
"material": "brushed steel",
"role": "Visible screw head clamping the top front cross rail to the starboard rail strip.",
"connections": [
"top_cross_front",
"top_rail_stbd_outer"
]
},
{
"id": "rail_bolt_rear_port",
"name": "Rear Port Rail Bolt Head",
"shape": "cylinder",
"position": [
-0.14,
0.207,
0.123
],
"size": [
0.005,
0.004
],
"material": "brushed steel",
"role": "Visible screw head clamping the top rear cross rail to the port rail strip.",
"connections": [
"top_cross_rear",
"top_rail_port_outer"
]
},
{
"id": "rail_bolt_rear_stbd",
"name": "Rear Starboard Rail Bolt Head",
"shape": "cylinder",
"position": [
-0.14,
0.207,
-0.123
],
"size": [
0.005,
0.004
],
"material": "brushed steel",
"role": "Visible screw head clamping the top rear cross rail to the starboard rail strip.",
"connections": [
"top_cross_rear",
"top_rail_stbd_outer"
]
},
{
"id": "e_tube",
"name": "Central Acrylic Electronics Tube",
"shape": "cylinder",
"position": [
0,
0.15,
0
],
"rotation": [
0,
0,
1.5708
],
"size": [
0.05,
0.22
],
"material": "glass display",
"role": "Main watertight pressure vessel for the controller electronics; exploded boards above show what fits inside.",
"connections": [
"e_endcap_front",
"e_endcap_rear",
"e_saddle_front",
"e_saddle_rear"
]
},
{
"id": "e_endcap_front",
"name": "Electronics Tube Front Endcap",
"shape": "cylinder",
"position": [
0.12,
0.15,
0
],
"rotation": [
0,
0,
1.5708
],
"size": [
0.053,
0.02
],
"material": "dark anodized aluminum",
"role": "Machined front plug with an O-ring land that seals the electronics tube and carries camera wiring.",
"connections": [
"e_tube",
"e_oring_front",
"e_endcap_front_screw_top",
"e_endcap_front_screw_bottom",
"camera_servo_bracket"
]
},
{
"id": "e_endcap_rear",
"name": "Electronics Tube Rear Endcap",
"shape": "cylinder",
"position": [
-0.12,
0.15,
0
],
"rotation": [
0,
0,
1.5708
],
"size": [
0.053,
0.02
],
"material": "dark anodized aluminum",
"role": "Machined rear plug sealing the electronics tube and receiving the tether penetrator wiring.",
"connections": [
"e_tube",
"e_oring_rear",
"e_endcap_rear_screw_top",
"e_endcap_rear_screw_bottom",
"tether_penetrator"
]
},
{
"id": "e_oring_front",
"name": "Electronics Front O-Ring Band",
"shape": "torus",
"position": [
0.109,
0.15,
0
],
"rotation": [
0,
1.5708,
0
],
"size": [
0.052,
0.0025
],
"material": "rubber",
"role": "Black elastomer band marking the compression seal between the front endcap and acrylic tube.",
"connections": [
"e_tube",
"e_endcap_front"
]
},
{
"id": "e_oring_rear",
"name": "Electronics Rear O-Ring Band",
"shape": "torus",
"position": [
-0.109,
0.15,
0
],
"rotation": [
0,
1.5708,
0
],
"size": [
0.052,
0.0025
],
"material": "rubber",
"role": "Black elastomer band marking the rear pressure seal between endcap and tube.",
"connections": [
"e_tube",
"e_endcap_rear"
]
},
{
"id": "e_endcap_front_screw_top",
"name": "Electronics Front Top Endcap Screw",
"shape": "cylinder",
"position": [
0.132,
0.18,
0
],
"rotation": [
0,
0,
1.5708
],
"size": [
0.004,
0.006
],
"material": "brushed steel",
"role": "Visible machine screw that retains the front electronics endcap.",
"connections": [
"e_endcap_front"
]
},
{
"id": "e_endcap_front_screw_bottom",
"name": "Electronics Front Bottom Endcap Screw",
"shape": "cylinder",
"position": [
0.132,
0.12,
0
],
"rotation": [
0,
0,
1.5708
],
"size": [
0.004,
0.006
],
"material": "brushed steel",
"role": "Lower machine screw completing the visible front endcap fastener pair.",
"connections": [
"e_endcap_front"
]
},
{
"id": "e_endcap_rear_screw_top",
"name": "Electronics Rear Top Endcap Screw",
"shape": "cylinder",
"position": [
-0.132,
0.18,
0
],
"rotation": [
0,
0,
1.5708
],
"size": [
0.004,
0.006
],
"material": "brushed steel",
"role": "Visible machine screw that retains the rear electronics endcap.",
"connections": [
"e_endcap_rear"
]
},
{
"id": "e_endcap_rear_screw_bottom",
"name": "Electronics Rear Bottom Endcap Screw",
"shape": "cylinder",
"position": [
-0.132,
0.12,
0
],
"rotation": [
0,
0,
1.5708
],
"size": [
0.004,
0.006
],
"material": "brushed steel",
"role": "Lower machine screw completing the visible rear endcap fastener pair.",
"connections": [
"e_endcap_rear"
]
},
{
"id": "e_saddle_front",
"name": "Front Electronics Tube Saddle",
"shape": "box",
"position": [
0.075,
0.105,
0
],
"size": [
0.026,
0.012,
0.08
],
"material": "black composite",
"role": "Printed cradle under the front of the electronics tube that bolts to the lower inner rails.",
"connections": [
"e_tube",
"bottom_rail_port_inner",
"bottom_rail_stbd_inner",
"e_clamp_front"
]
},
{
"id": "e_saddle_rear",
"name": "Rear Electronics Tube Saddle",
"shape": "box",
"position": [
-0.075,
0.105,
0
],
"size": [
0.026,
0.012,
0.08
],
"material": "black composite",
"role": "Printed cradle under the rear of the electronics tube that prevents fore-aft sliding.",
"connections": [
"e_tube",
"bottom_rail_port_inner",
"bottom_rail_stbd_inner",
"e_clamp_rear"
]
},
{
"id": "e_clamp_front",
"name": "Front Electronics Tube Clamp Strap",
"shape": "box",
"position": [
0.075,
0.202,
0
],
"size": [
0.025,
0.01,
0.105
],
"material": "black composite",
"role": "Upper clamp strap over the front of the electronics tube tying it to the rail frame.",
"connections": [
"e_saddle_front",
"top_cross_front",
"e_tube"
]
},
{
"id": "e_clamp_rear",
"name": "Rear Electronics Tube Clamp Strap",
"shape": "box",
"position": [
-0.075,
0.202,
0
],
"size": [
0.025,
0.01,
0.105
],
"material": "black composite",
"role": "Upper clamp strap over the rear of the electronics tube tying it to the rail frame.",
"connections": [
"e_saddle_rear",
"top_cross_rear",
"e_tube"
]
},
{
"id": "battery_tube_port",
"name": "Port Acrylic Battery Tube",
"shape": "cylinder",
"position": [
0,
0.15,
0.095
],
"rotation": [
0,
0,
1.5708
],
"size": [
0.03,
0.18
],
"material": "glass display",
"role": "Port-side watertight battery vessel offset outboard of the electronics tube; exploded C-cells above show the pack inside.",
"connections": [
"batt_endcap_port_front",
"batt_endcap_port_rear",
"battery_clamp_port_front",
"battery_clamp_port_rear"
]
},
{
"id": "battery_tube_stbd",
"name": "Starboard Acrylic Battery Tube",
"shape": "cylinder",
"position": [
0,
0.15,
-0.095
],
"rotation": [
0,
0,
1.5708
],
"size": [
0.03,
0.18
],
"material": "glass display",
"role": "Starboard-side watertight battery vessel balancing the port pack and keeping battery mass low.",
"connections": [
"batt_endcap_stbd_front",
"batt_endcap_stbd_rear",
"battery_clamp_stbd_front",
"battery_clamp_stbd_rear"
]
},
{
"id": "batt_endcap_port_front",
"name": "Port Battery Front Endcap",
"shape": "cylinder",
"position": [
0.1,
0.15,
0.095
],
"rotation": [
0,
0,
1.5708
],
"size": [
0.033,
0.02
],
"material": "dark anodized aluminum",
"role": "Front machined cap sealing the port battery tube against water pressure.",
"connections": [
"battery_tube_port",
"batt_oring_port_front"
]
},
{
"id": "batt_endcap_port_rear",
"name": "Port Battery Rear Endcap",
"shape": "cylinder",
"position": [
-0.1,
0.15,
0.095
],
"rotation": [
0,
0,
1.5708
],
"size": [
0.033,
0.02
],
"material": "dark anodized aluminum",
"role": "Rear machined cap completing the sealed port battery pressure vessel.",
"connections": [
"battery_tube_port",
"batt_oring_port_rear"
]
},
{
"id": "batt_endcap_stbd_front",
"name": "Starboard Battery Front Endcap",
"shape": "cylinder",
"position": [
0.1,
0.15,
-0.095
],
"rotation": [
0,
0,
1.5708
],
"size": [
0.033,
0.02
],
"material": "dark anodized aluminum",
"role": "Front machined cap sealing the starboard battery tube.",
"connections": [
"battery_tube_stbd",
"batt_oring_stbd_front"
]
},
{
"id": "batt_endcap_stbd_rear",
"name": "Starboard Battery Rear Endcap",
"shape": "cylinder",
"position": [
-0.1,
0.15,