Board make #29
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| name: Board make | |
| # End-to-end: Freerouting → SES → PCB → KiCad zone refill → DRC gate. | |
| # Fast PR CI still uses the pinned manufacturing board in build.yml. | |
| # This workflow runs on demand, nightly, and when route inputs / stack change. | |
| # To refresh the manufacturing pin after a green run: download board-make-filled | |
| # and run `bun run board:make -- --skip-route --pin` locally (or copy artifacts). | |
| on: | |
| workflow_dispatch: | |
| schedule: | |
| - cron: "0 6 * * *" | |
| pull_request: | |
| paths: | |
| - "ci/artifacts/v3-for-route.kicad_pcb" | |
| - "ci/artifacts/v3-for-route.dsn" | |
| - "ci/artifacts/v3-for-route.kicad_pro" | |
| - "ci/artifacts/fp-lib-table" | |
| - "pcbkit/profiles/lightbar-dock.toml" | |
| - "pcbkit/crates/pcbkit-route/**" | |
| - "pcbkit/crates/pcbkit-cli/**" | |
| - "scripts/board-make.mjs" | |
| - "scripts/route-board-pcbkit.mjs" | |
| - "scripts/ensure-java.mjs" | |
| - "scripts/kicad-env.mjs" | |
| - ".github/workflows/board-make.yml" | |
| push: | |
| branches: [master] | |
| paths: | |
| - "ci/artifacts/v3-for-route.kicad_pcb" | |
| - "ci/artifacts/v3-for-route.dsn" | |
| - "ci/artifacts/v3-for-route.kicad_pro" | |
| - "ci/artifacts/fp-lib-table" | |
| - "pcbkit/profiles/lightbar-dock.toml" | |
| - "pcbkit/crates/pcbkit-route/**" | |
| - "pcbkit/crates/pcbkit-cli/**" | |
| - "scripts/board-make.mjs" | |
| - "scripts/route-board-pcbkit.mjs" | |
| - "scripts/ensure-java.mjs" | |
| - "scripts/kicad-env.mjs" | |
| - ".github/workflows/board-make.yml" | |
| concurrency: | |
| group: board-make-${{ github.ref }} | |
| cancel-in-progress: true | |
| env: | |
| FREEROUTING_VERSION: "2.2.4" | |
| FREEROUTING_JAR: third_party/freerouting/freerouting-2.2.4.jar | |
| jobs: | |
| route: | |
| runs-on: ubuntu-latest | |
| steps: | |
| - uses: actions/checkout@v4 | |
| with: | |
| submodules: recursive | |
| - uses: oven-sh/setup-bun@v2 | |
| with: | |
| bun-version: 1.3.14 | |
| - uses: dtolnay/rust-toolchain@stable | |
| - uses: actions/setup-java@v4 | |
| with: | |
| distribution: temurin | |
| # Freerouting 2.2.4 is classfile 69 → Java 25+. | |
| java-version: "25" | |
| - name: Cache cargo | |
| uses: actions/cache@v4 | |
| with: | |
| path: | | |
| ~/.cargo/registry | |
| ~/.cargo/git | |
| pcbkit/target | |
| key: pcbkit-boardmake-${{ runner.os }}-${{ hashFiles('pcbkit/Cargo.lock', 'pcbkit/**/Cargo.toml') }} | |
| - name: Fetch Freerouting JAR | |
| run: | | |
| mkdir -p third_party/freerouting | |
| if [[ ! -f "$FREEROUTING_JAR" ]]; then | |
| curl -fsSL -o "$FREEROUTING_JAR" \ | |
| "https://github.com/freerouting/freerouting/releases/download/v${FREEROUTING_VERSION}/freerouting-${FREEROUTING_VERSION}.jar" | |
| fi | |
| ls -la "$FREEROUTING_JAR" | |
| - name: Symlink Java for pcbkit profile | |
| run: | | |
| mkdir -p third_party/java/bin | |
| ln -sfn "$JAVA_HOME/bin/java" third_party/java/bin/java | |
| third_party/java/bin/java -version | |
| - run: bun install --frozen-lockfile | |
| - name: Build pcbkit | |
| run: cargo build --release --manifest-path pcbkit/Cargo.toml -p pcbkit-cli | |
| - name: DSN freshness (placement vs Specctra) | |
| run: bun run dsn:check | |
| - name: Route board (Freerouting + USB repairs) | |
| run: bun run board:make -- --route-only | |
| - name: Upload routed (unfilled) PCB | |
| uses: actions/upload-artifact@v4 | |
| with: | |
| name: board-make-routed | |
| path: | | |
| generated/kicad/v3-board-make.kicad_pcb | |
| generated/kicad/v3-board-make.kicad_pro | |
| kicad-fill-drc: | |
| needs: route | |
| runs-on: ubuntu-latest | |
| container: | |
| image: kicad/kicad:10.0 | |
| options: --user root | |
| steps: | |
| - uses: actions/checkout@v4 | |
| - name: Download routed PCB | |
| uses: actions/download-artifact@v4 | |
| with: | |
| name: board-make-routed | |
| path: board-make-routed | |
| - name: Stage board + fp-lib-table | |
| run: | | |
| mkdir -p generated/kicad | |
| if [[ -f board-make-routed/generated/kicad/v3-board-make.kicad_pcb ]]; then | |
| cp board-make-routed/generated/kicad/* generated/kicad/ | |
| elif [[ -f board-make-routed/kicad/v3-board-make.kicad_pcb ]]; then | |
| cp board-make-routed/kicad/* generated/kicad/ | |
| else | |
| cp board-make-routed/v3-board-make.kicad_pcb generated/kicad/ | |
| cp board-make-routed/v3-board-make.kicad_pro generated/kicad/ | |
| fi | |
| cp -f ci/artifacts/fp-lib-table generated/kicad/fp-lib-table | |
| ls -la generated/kicad | |
| - name: Zone refill + DRC | |
| working-directory: generated/kicad | |
| run: | | |
| mkdir -p ../reports | |
| # Run beside .kicad_pro + fp-lib-table so project rules / tscircuit lib load. | |
| kicad-cli pcb drc --format json --severity-error --severity-warning \ | |
| --refill-zones --save-board \ | |
| -o ../reports/v3-board-make-drc.json \ | |
| v3-board-make.kicad_pcb | |
| - name: Upload filled PCB + DRC JSON | |
| uses: actions/upload-artifact@v4 | |
| with: | |
| name: board-make-filled | |
| path: | | |
| generated/kicad/v3-board-make.kicad_pcb | |
| generated/kicad/v3-board-make.kicad_pro | |
| generated/reports/v3-board-make-drc.json | |
| gate: | |
| needs: [kicad-fill-drc] | |
| runs-on: ubuntu-latest | |
| steps: | |
| - uses: actions/checkout@v4 | |
| with: | |
| submodules: recursive | |
| - uses: oven-sh/setup-bun@v2 | |
| with: | |
| bun-version: 1.3.14 | |
| - uses: dtolnay/rust-toolchain@stable | |
| - name: Cache cargo | |
| uses: actions/cache@v4 | |
| with: | |
| path: | | |
| ~/.cargo/registry | |
| ~/.cargo/git | |
| pcbkit/target | |
| key: pcbkit-boardmake-${{ runner.os }}-${{ hashFiles('pcbkit/Cargo.lock', 'pcbkit/**/Cargo.toml') }} | |
| - name: Build pcbkit | |
| run: cargo build --release --manifest-path pcbkit/Cargo.toml -p pcbkit-cli | |
| - name: Download filled board + DRC | |
| uses: actions/download-artifact@v4 | |
| with: | |
| name: board-make-filled | |
| path: board-make-out | |
| - name: Normalize artifact layout | |
| run: | | |
| # upload-artifact may strip the common `generated/` prefix. | |
| mkdir -p generated/kicad generated/reports | |
| if [[ -f board-make-out/generated/kicad/v3-board-make.kicad_pcb ]]; then | |
| cp board-make-out/generated/kicad/* generated/kicad/ | |
| cp board-make-out/generated/reports/* generated/reports/ | |
| else | |
| cp board-make-out/kicad/* generated/kicad/ | |
| cp board-make-out/reports/* generated/reports/ | |
| fi | |
| ls -la generated/kicad generated/reports | |
| - name: DRC gate (0 unconnected, 0 copper/silk errors) | |
| run: | | |
| ./pcbkit/target/release/pcbkit drc-gate \ | |
| -j generated/reports/v3-board-make-drc.json \ | |
| --max-unconnected 0 \ | |
| --max-fatal-errors 0 \ | |
| --max-type silk_edge_clearance=0 \ | |
| --max-type lib_footprint_issues=0 \ | |
| --max-type silk_over_copper=0 | |
| - run: bun install --frozen-lockfile | |
| - name: Build circuit-json for assure | |
| run: bun run build:circuit | |
| - name: Assure against freshly made board | |
| run: | | |
| ./pcbkit/target/release/pcbkit assure \ | |
| -i build/lightbar-dock.circuit.json \ | |
| --fab pcbkit/profiles/fab-jlcpcb-2layer.toml \ | |
| --golden circuit/assurance/golden-footprints.json \ | |
| --pcb generated/kicad/v3-board-make.kicad_pcb \ | |
| --skip-manifest \ | |
| --bringup circuit/assurance/bringup.toml |