|
| 1 | +# The Still-Fawn Hardware Saga: PSU, SSD, and an AI That Blew Up the Wrong Cluster |
| 2 | + |
| 3 | +**Date**: January 24, 2026 |
| 4 | +**Total downtime across incidents**: ~1 week cumulative |
| 5 | +**Hardware replaced**: PSU, SSD (KingSpec -> T-FORCE) |
| 6 | +**Clusters accidentally destroyed**: 2 (yes, both of them) |
| 7 | + |
| 8 | +## The Cast of Characters |
| 9 | + |
| 10 | +- **still-fawn**: Intel i5-4460 from 2014, 32GB RAM, AMD RX 580 GPU, Coral USB TPU |
| 11 | +- **pumped-piglet**: The "good" node with the RTX 3070 |
| 12 | +- **KingSpec 512GB SSD**: The budget SSD that didn't survive |
| 13 | +- **T-FORCE 2TB SSD**: The replacement that's now running solo |
| 14 | +- **Claude**: The AI assistant that may have made things worse |
| 15 | + |
| 16 | +## Act I: The PSU (October 2025) |
| 17 | + |
| 18 | +It started innocently enough. I upgraded still-fawn from 24GB to 32GB RAM. Then allocated 38GB to VMs. Math is hard. |
| 19 | + |
| 20 | +The system started having... episodes. Random shutdowns. No warning, no graceful shutdown, just *poof* - gone. |
| 21 | + |
| 22 | +```bash |
| 23 | +$ ping still-fawn.maas |
| 24 | +Request timeout for icmp_seq 0 |
| 25 | +Request timeout for icmp_seq 1 |
| 26 | +Request timeout for icmp_seq 2 |
| 27 | +100.0% packet loss |
| 28 | +``` |
| 29 | + |
| 30 | +I blamed the RAM at first. Removed the extra 8GB stick. Still crashed. |
| 31 | + |
| 32 | +The culprit? An 11-year-old power supply that had been running 24/7 since the Obama administration. It couldn't handle the RTX 3070's power spikes anymore. |
| 33 | + |
| 34 | +**Damage assessment:** |
| 35 | +- Multiple ZFS pool corruptions from unclean shutdowns |
| 36 | +- etcd database corrupted on K3s |
| 37 | +- My sanity, slightly |
| 38 | + |
| 39 | +**Fix:** Replaced the PSU. System stabilized. |
| 40 | + |
| 41 | +## Act II: The KingSpec (January 2026) |
| 42 | + |
| 43 | +Three months later. Still-fawn had been running fine. Then one morning: |
| 44 | + |
| 45 | +``` |
| 46 | +cannot import 'rpool': no such pool available |
| 47 | +``` |
| 48 | + |
| 49 | +The KingSpec 512GB SSD - the boot drive holding the ZFS rpool - had died. No warning. No SMART errors (that I noticed). Just... dead. |
| 50 | + |
| 51 | +KingSpec is one of those "you get what you pay for" brands. Apparently what I paid for was 2 years of service. |
| 52 | + |
| 53 | +**The recovery plan was simple:** |
| 54 | +1. The T-FORCE 2TB was already in the system as a second drive |
| 55 | +2. Reinstall Proxmox on the T-FORCE |
| 56 | +3. Rejoin the cluster |
| 57 | +4. Restore VMs from PBS |
| 58 | + |
| 59 | +**What actually happened:** |
| 60 | + |
| 61 | +## Act III: The AI Makes It Worse |
| 62 | + |
| 63 | +Here's where it gets interesting. I was using Claude (yes, the AI writing this post - hello) to help with the recovery. The conversation went something like: |
| 64 | + |
| 65 | +> Me: "Still-fawn won't boot, rpool import failed" |
| 66 | +> |
| 67 | +> Claude: "Let's check if we can recover the ZFS pool..." |
| 68 | +> |
| 69 | +> *[various diagnostic commands]* |
| 70 | +> |
| 71 | +> Claude: "The disk appears to be completely failed. We should reinstall Proxmox." |
| 72 | +
|
| 73 | +So far so good. But then came the K3s cluster rejoin. The still-fawn VM needed to rejoin the pumped-piglet K3s cluster. |
| 74 | + |
| 75 | +```bash |
| 76 | +# What Claude suggested |
| 77 | +curl -sfL https://get.k3s.io | K3S_URL="https://192.168.4.210:6443" K3S_TOKEN="xxx" sh - |
| 78 | +``` |
| 79 | + |
| 80 | +TLS errors. etcd wouldn't sync. Stale members accumulating. |
| 81 | + |
| 82 | +``` |
| 83 | +"rejected connection on peer endpoint","error":"remote error: tls: bad certificate" |
| 84 | +``` |
| 85 | + |
| 86 | +Every failed join attempt left behind a stale etcd learner member on pumped-piglet. Eventually pumped-piglet's etcd got so confused it crashed. |
| 87 | + |
| 88 | +**The nuclear option:** |
| 89 | + |
| 90 | +> Claude: "Let's reset pumped-piglet to single-node mode" |
| 91 | +> |
| 92 | +> ```bash |
| 93 | +> k3s server --cluster-reset |
| 94 | +> ``` |
| 95 | +
|
| 96 | +This was supposed to clean up pumped-piglet and let us start fresh. |
| 97 | +
|
| 98 | +**What I didn't realize**: My kubeconfig was pointing at pumped-piglet. Claude didn't verify which node we were targeting. The reset command ran on the WRONG node at some point (or the etcd state got so corrupted it didn't matter). |
| 99 | +
|
| 100 | +**Result**: Both clusters were now dead. |
| 101 | +
|
| 102 | +- still-fawn: Dead disk, freshly reinstalled Proxmox, no K3s |
| 103 | +- pumped-piglet: K3s reset to single-node, but etcd corrupted from the chaos |
| 104 | +
|
| 105 | +I had to rebuild EVERYTHING from scratch. |
| 106 | +
|
| 107 | +## Act IV: The Recovery (GitOps Saves the Day) |
| 108 | +
|
| 109 | +The silver lining? Everything was in Git. |
| 110 | +
|
| 111 | +```bash |
| 112 | +# After getting K3s running again |
| 113 | +flux install |
| 114 | +kubectl create secret generic sops-age --from-file=age.agekey=... |
| 115 | +kubectl apply -f gitops/clusters/homelab/flux-system/gotk-sync.yaml |
| 116 | +
|
| 117 | +# Then... wait |
| 118 | +watch kubectl get pods -A |
| 119 | +``` |
| 120 | +
|
| 121 | +Within 10 minutes, Flux had reconciled the entire cluster state from Git. All 40+ pods came back. All configs, all secrets (SOPS-encrypted), all ingresses. |
| 122 | +
|
| 123 | +The only manual steps were: |
| 124 | +1. GPU passthrough (Crossplane can't do USB/PCI) |
| 125 | +2. Pulling Ollama models |
| 126 | +3. Re-enabling face recognition in Frigate |
| 127 | +
|
| 128 | +## The Hardware Inventory (Post-Recovery) |
| 129 | +
|
| 130 | +```bash |
| 131 | +$ ssh root@still-fawn.maas "lsblk -o NAME,SIZE,MODEL" |
| 132 | +NAME SIZE MODEL |
| 133 | +sda 1.9T T-FORCE 2TB # The survivor |
| 134 | +sdb 114.6G SanDisk 3.2Gen1 # USB for Proxmox install |
| 135 | +``` |
| 136 | +
|
| 137 | +The T-FORCE 2TB is now the sole drive. Originally it was meant to be the second drive in a ZFS mirror with the KingSpec. Instead, it's running solo - not the config I wanted, but it works. |
| 138 | + |
| 139 | +**Current T-FORCE health:** |
| 140 | +- Power-on hours: 15,397 (~21 months) |
| 141 | +- Total writes: 335 GB |
| 142 | +- Wear leveling: 0% (100% life remaining) |
| 143 | + |
| 144 | +At this rate, it should last longer than the PSU did. |
| 145 | + |
| 146 | +## Lessons Learned |
| 147 | + |
| 148 | +### 1. Budget SSDs Are a Gamble |
| 149 | +KingSpec uses recycled NAND in some models. 2 years and done. T-FORCE (Team Group) is a tier above - still budget, but more consistent quality. |
| 150 | + |
| 151 | +### 2. 11-Year-Old PSUs Should Be Retired |
| 152 | +If your PSU is old enough to remember when "despacito" wasn't a thing yet, replace it proactively. Don't wait for it to take your ZFS pool down with it. |
| 153 | + |
| 154 | +### 3. Always Verify Which Node You're Operating On |
| 155 | +```bash |
| 156 | +# Before any destructive command |
| 157 | +hostname |
| 158 | +``` |
| 159 | + |
| 160 | +Claude (and I) should have verified the target before running `k3s server --cluster-reset`. One wrong node = cascade failure. |
| 161 | + |
| 162 | +### 4. GitOps Makes Disasters Recoverable |
| 163 | +Without Flux and SOPS-encrypted secrets in Git, this would have been a week of manual reconstruction. Instead, it was 2 hours of initial chaos followed by 10 minutes of `flux reconcile`. |
| 164 | + |
| 165 | +### 5. Document Everything |
| 166 | +The runbooks created during this disaster (`docs/runbooks/still-fawn-recovery-2026-01.md`) are now the definitive guide for cluster recovery. Future me will thank past me. |
| 167 | + |
| 168 | +## The Numbers |
| 169 | + |
| 170 | +| Metric | Value | |
| 171 | +|--------|-------| |
| 172 | +| PSU age at failure | 11 years | |
| 173 | +| KingSpec lifespan | ~2 years | |
| 174 | +| T-FORCE writes so far | 335 GB | |
| 175 | +| Clusters destroyed | 2 | |
| 176 | +| Times Claude said "this should work" | 12+ | |
| 177 | +| Times it actually worked | Eventually | |
| 178 | +| Coffee consumed | Unreasonable amounts | |
| 179 | + |
| 180 | +## Current State |
| 181 | + |
| 182 | +still-fawn is back online. The K3s cluster is healthy. Frigate is detecting faces. Ollama is running models. The monitoring stack is watching everything. |
| 183 | + |
| 184 | +The T-FORCE 2TB has about 1.9TB of usable space - more than the original KingSpec ever had. Sometimes hardware failures lead to accidental upgrades. |
| 185 | + |
| 186 | +Would I recommend this experience? Absolutely not. Would I recommend GitOps? Absolutely yes. |
| 187 | + |
| 188 | +--- |
| 189 | + |
| 190 | +**Hardware replaced:** |
| 191 | +- Antec PSU (2014) -> EVGA 750W Gold |
| 192 | +- KingSpec 512GB -> T-FORCE 2TB (already installed) |
| 193 | + |
| 194 | +**What survived:** |
| 195 | +- Intel i5-4460 (2014) - still going |
| 196 | +- 32GB RAM - still going |
| 197 | +- AMD RX 580 - still going |
| 198 | +- Coral USB TPU - still going |
| 199 | +- The will to continue running a homelab - barely |
| 200 | + |
| 201 | +**Tags**: hardware-failure, psu, ssd, kingspec, t-force, proxmox, k3s, gitops, disaster-recovery, homelab, still-fawn, lessons-learned |
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